Kiln Tyre Crack Repair

Crack Repair Job On Kiln Tyre

Crack formation in the kiln tyre is a well-known phenomenon. The reason of crack formation is
mechanical and thermal fatigue. These cracks can have different geometries and size. 
Most suitable used Nickle based Electrode for this repair are “CeweldNICRO 600”( INCONEL 182 ) , Company Certilas , Holland . The following are the link
http://www.ceweld.com/en/product/inconel-182-e-nicro-600
We ( AHE) have experience of cracks repairing job  on Kiln tyre and rollers . Recently, wehave repaired crack on kiln tyrein cherat cement , with welding electrode “CeweldNicro600” , In November 2018 .

Why Nicro 600 ( INCOLNEL 182) use

  • Recommended for repairs on Nickle Alloy and heavy components
  • Improved impact  properties
  • High crack resistance
  • Easy to used in all positions
  • Ideal for critical welding positions . Resistance to corrosion and high temperatures .
  • Comparable Nicro 600 price is low .
  • Reduce break down time .

Kiln Tyre Crack

Kiln-Tyre-Crack

Working Platform All Around The Crack

2-Working-Platform-All-Around-The-Crack

Gouging With Carbon Rod

3-Gouging-With-Carbon-Rod

DPT After Gouging

4-DPT-After-Gouging

Heating Equipment Before Welding

5-Heating-Equipment-Before-Welding

Welding With Electrode "Ceweld Nicro 600"

6-Welding-With-Electrode-Nicro 600

Pneumatic Air Hammers To Peen Welds

7-Pneumatic-Air-Hammers-To-Peen-Welds

Post Weld Heat Treatment

- Post-Weld-Heat-Treatment

Heating Equipment Covered by Glass Wool

Heating-Equipment-Covered-by-Glass-Wool

DPT, Side View

DPT, Side view

Grinding

Grinding-to-Achieve-Kiln-Tyre-Proper-Profile

Kiln run on 15 rpm for one day

Kiln run on 3.5 rpm with normal feed on 4.5.12 (2200)

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